According to Dr. Walden C. Rhines, chairman and CEO, Mentor Graphics Corp., verification has to improve and change every year just to keep up with the rapidly changing semiconductor technology. Fortunately, the innovations are running ahead of the technology and there are no fundamental reasons why we cannot adequately verify the most complex chips and systems of the future. He was speaking at the recently held DVCON 2014 in Bangalore, India.
A design engineer’s project time for doing design has reduced by 15 percent from 2007-2014, while the engineer’s time for doing verification had seen 17 percent increase during the same time. At this rate, in about 40 years, all of a designer’s time will be devoted to verification. At the current rate, there is almost no chance of getting a single-gate design correct on first pass!
Looking at a crossover of verification engineers vs. designer engineers, there is a CAGR designers of 4.55 percent, and for CAGR verifiers, it is 12.62 percent.
The on-time completion remains constant, as we look at the non-FPGA project’s schedule completion trends, which are: 67 percent behind schedule for 2007, 66 percent behind schedule for 2010, 67 percent behind schedule for 2012, and 59 percent behind schedule for 2014. There has been an increase in the average number of embedded processors per design size, moving from 1.12 to 4.05.
Looking at the macro trends, there has been standardization of verification languages. SystemVerilog is the only verification language growing. Now, interestingly, India leads the world in SystemVerilog adoption. It is also remarkable that the industry converged on IEEE 1800. SystemVerilog is now mainstream.
There has been standardization in base class libraries as well. There was 56 percent UVM growth between 2012 and 2014, and 13 percent is projected growth in UVM the next year. Again, India leads the world in UVM adoption.
The second macro trend is standardization of the SoC verification flow. It is emerging from ad hoc approaches to systematic processes. The verification paradox is: a good verification process lets you get the most out of best-in-class verification tools.
The goal of unit-level checking is to verify that the functionality is correct for each IP, while achieving high coverage. Use of advanced verification techniques has also increased from 2007 to 2014.
Next, the goal of connectivity checking is to ensure that the IP blocks are connected correctly, a common goal with IP integration and data path checking.
The goal of system-level checking is performance, power analysis and SoC functionality. Also, there are SoC ‘features’ that need to be verified.
A third macro trend is the coverage and power across all aspects of verification. The Unified Coverage Interoperability Standard or UCIS standard was announced at DAC 2012 by Accellera. Standards accelerate the EDA innovation!
The fourth trend is active power management. Now, low-power design requires multiple verification approaches. Trends in power management verification include things like Hypervisor/OS control of power management, application-level power management, operation in each system power state, interactions between power domains, hardware power control sequence generation, transitions between system power states, power domain state reset/restoration, and power domain power down/power up.
Macro enablers in verification
Looking at the macro enablers in verification, there is the intelligent test bench, multi-engine verification platforms, and application-specific formal. The intelligent test bench technology accelerates coverage closure. It has also seen the emergence of intelligent software driven verification.
Embedded software headcount surges with every node. Clock speed scaling slows the simulation performance improvement. Growing at over 30 percent CAGR from 2010-14, emulation is the fastest growing segment of EDA.
As for system-level checking, as the design sizes increase emulation up, the FPGA prototyping goes down. The modern emulation performance nmakes virtual debug fast. Virtual stimulus makes emulator a server, and moves the emulator from the lab to the datacenter, thereby delivering more productivity, flexibility, and reliability. Effective 100MHz embedded software debug makes virtual prototype behave like real silicon. Now, integrated simulation/emulation/software verification environments have emerged.
Lastly, for application-specific formal, the larger designs use more formal. The application-specific formal includes checking clock domain crossings.
DVCon India 2014 has come to Bangalore, India, for the first time. It will be held at the Hotel Park Plaza in Bangalore, on Sept. 25-26. Dr. Wally Rhines, CEO, Mentor Graphics will open the proceedings with his inaugural keynote.
Gaurav Jalan, SmartPlay, chair – promotions committee took time to speak about DVCon 2014 India.
Focus of DVCon 2014 India
First, what’s the focus of DVCon 2014 India? According to Jalan, DVCon has been a premiere conference in the US contributing to quality tutorials, papers and an excellent platform for networking. DVCON India focuses on filling the void of a vendor neutral quality conference in the neighbourhood – one that will grow over time.
The idea is to bring together, hitherto dispersed, yet substantial, design, verification and ESL community and give them a voice. Engineers get a chance to learn solutions to the verification problems, share the effectiveness of the solutions they have experimented, understand off the shelf solutions that are available in market and meet the vendor agnostic user fraternity. Moving forward the expectation is to get the users involved as early adopters of upcoming standards and actively contribute to them.
Trends in design
Next, what are the trends today in design? Jalan said while the designs continue to parade on the lines of Moore’s law there is a lot happening beyond the mere gate count. Defining and developing IPs with a wide configuration options serving a variety of application domains is a challenge.
The SoCs are crossing multi billion gate design (A8 in iPhone6 is 2 billion) with multi-fold increase in complexity due to multiple clock domains, multiple power domains, multiple voltage domains while delivering required performance in different application modes with sleek foot print.
Trends in verification
Now, let’s examine the trends today in verification. When design increases linearly, verification jumps exponentially. While UVM has settled dust to some extent on the IP verification level, there is a huge of challenges still awaiting to be addressed. The IP itself is growing in size limiting the simulator and encouraging users to move to emulators. While UVM solved the methodology war the VIPs available are still not simulator agnostic and expecting a emulator agnostic VIP portfolio is still a distant dream.
SoC verification is still a challenge not just due to the sheer size but because porting an env from block to SoC is difficult. The test plan definition and development for SoC level itself is a challenge. Portable stimulus group from Accellera is addressing this.
Similarly, coverage collection from different tools is difficult to merge. Unified coverage group at Accellera is addressing this. Low power today is a norm and verifying a power aware design is quite challenging. UPF is an attempt to standardize this.
Porting a SoC to emulator to enable hardware acceleration so as to run usecases is another trend picking up. Teams now are able to boot android on an SoC even before the silicon arrives. With growing analog content on chip the onus is on the verification engineers to ensure the digital and analog sides of the chip work in conjunction as per specs. Formal apps have picked so as to address connectivity tests, register spec testing, low power static checks and many more.
Accelearating EDA innovation
So, how will EDA innovation get accelerated? According to Jalan, the semiconductor industry has always witnessed that startups and smaller companies lead the innovation. Given the plethora of challenges around, there are multiple opportunities to be addressed from both the biggies and the start-ups.
The evolution of standards at Accellera definitely is a great step so as to bring the focus on real innovation in the tools while providing a platform for the user community to come forward sharing the challenges and proposing alternates. With a standard baseline that is defined with collaboration from all partners of the ecosystem, the EDA companies can focus on competing on performance, user interface, increased tool capacity and enabling faster time to market.
Forums like DVCON India help in growing awareness on standard promoted by Accellera while encouraging participants from different organizations and geographies join to contribute. Apart from tools areas where EDA innovation would pick up include new IT technologies and platforms – Cloud, Mobile devices.
Next level of verification productivity
Where is the next level of verification productivity likely to come from? To this, Jalan replied that productivity in the verification improves from different aspects.
While faster tools with increased capacity comes from innovation at EDA end, standard have played an excellent role in addressing it. UVM has helped in displacing vendor specific technologies to improve inter-operability, quick ramp up for engineers and reusability. Similarly on power format, UPF has played an important role in bridging the gaps.
Unified coverage is another aspect where it will help in closing early with coverage driven verification. IPXACT and SystemRDL standards help further in packaging IPs and easier hand off to enable reuse. Similarly other standards on ESL, AMS etc help in closing the loop holes that prevent productivity.
New, portable stimulus specification now being developed under Accellera that will help in easing out test development at different levels from IP to sub system to SoC. For faster simulations, the increase in adoption of hardware acceleration platforms is helping verification engineers to improve regression turn around time.
Formal technologies play an important role in providing a mathematical proofs to common verification challenges at an accelerated pace in comparison to simulation. Finally events like DVCON enables users to share their experiences and knowledge encouraging others to try out solutions instead of struggling with the process of discovering or inventing one.
More Indian start-ups
Finally, do the organizers expect to see more Indian start-ups post this event? Yes, says Jalan. “We even have a special incubation booth that is encouraging young startups to come forth and exhibit at a reduced cost (only $300). We are creating a platform and soon we will see new players in all areas of Semiconductor.
“Also, the Indian government’s push in the semiconductor space will give new startups further incentive to mushroom. These conferences help entrepreneurs to talk to everyone in the community about problems, vet potential solutions and seek blessings from gurus.”
Apple has done it again! Trust the Cupertino-based company to come up with great products — time after time, after time!
Today, the iPhone 6 and iPhone 6 Plus have been announced! These were followed quickly by announcements regarding the Apple Watch and Apple Pay.
The phones have 4.7-inch and 5.5-inch Retina HD displays, and packed with innovative technologies in an all-new dramatically thin and seamless design. Also, they are engineered to be the thinnest ever. Both models run on the all-new A8 chip and include iOS 8, the very latest version!
The Apple Pay now allows a very easy way to securely pay for physical goods and services in stores or apps with the touch of a finger. You can pay securely and conveniently in stores by holding the phone near the contactless reader and keeping a finger on Touch ID. There is absolutely no need to unlock your iPhone or launch an app!
The Apple Watch introduces a specially designed and engineered Digital Crown that provides an innovative way to scroll, zoom and navigate. It is Apple’s most revolutionary navigation tool since the iPod Click Wheel and iPhone Multi-Touch.
Analysys Mason believes that smartwatches will become the dominant wearable smart device by sales in early 2017, and that, Apple will drive this market. Analysys Mason also feels that Apple has an advantage in the race for mobile commerce and payments dominance.
IHS reports that Apple rarely invents new markets, despite its reputation. But when Apple launches a new product category, it attempts to redefine the market. Apple Pay may also get introduced internationally as soon as possible.
IoT gathering pace as revolution: Guru Ganesan
By 2020, there will be over 8 billion people on our planet. This will also bring tremendous innovations and challenges. ARM has been connecting intelligence at every level, said Guru Ganesan, president and MD, ARM India.
He was delivering the guest keynote at the recently held CDNLive 2014 event in Bangalore, India.
Newer apps are helping connect with the world. As per Gartner, $27 billion worth apps were downloaded in 2013. By 2020, this is estimated to rise to $80 billion.
According to Ganesan, consumer trends are driving innovation in embedded apps, including rich user interface (UI). ARM is also at the heart of wearable technologies, for example, Smart Glasses from Google. Some examples from India include Lechal from Ducere Technologies, GOQ Pi remote fitness companion, Fin+ navigation and device control gesture based device from RHLVision, and Smarty Ring that brings instant smartphone alerts to your fingers from Chennai.
So, what are the key requirements for wearables? These are video/image, audio, display, software, OS, connectivity and battery life! In 2013, over 1 billion smartphones were shipped. Further, mobile data 12 times over between now and 2018.
In medical electronics, besides humans, it has extended to keeping the cattle healthy and have intelligent agriculture with OnFarm, by using sensors. IoT as a revolution is gathering pace. As per a survey conducted by ARM, 95 percent of the users expect to be using IoT over the next three years. Common standards are being developed for interoperability. Similarly, mobility and connectivity are also happening in automotives.
Now, let’s see the development challenges for high-end embedded. Embedded applications today integrate more functions. Consequently, design and verification challenges continue to grow. Further, lot of smart devices are now generating lot of data. The question is: how are we using that data?
Ganesan added that by 2020, there will be new challenges in transportation, healthcare, energy and education. Once devices start communicating with each other, we are likely to see the evolution of a smart infrastructure.
There have been several innovations of innovations happening in the global technology industry. The IoT, mobility, cloud computing, etc., are creating opportunities for the system of systems, according to Lip-Bu Tan, president and CEO, Cadence Design Systems Inc.
Tan was delivering the main keynote. at the recently held CDNLive 2014 in Bangalore, India,
Some of the trends driving the global semiconductor market growth in the end markets include automotives at $24 billion, computers at $76 billion, industrial electronics at $14,1 billion, medical electronics at $12.5 billion, and mobile phones at $100 billion. In India, especially, a lot of fabless companies are said to be coming up.
The tablet is a system of systems. It has communications, navigation, recording and photography, etc. Even the automotive vehicle is a convincing example. Next, there is the IoT. There are said to be diverse needs for the IoT.
There are said to be several challenges for the system of systems. Some of these are more IP and software requirements, and more needs for low power and mixed signal. System design enablement requires system integration, packaging and board, etc.
Cadence has a comprehensive SoC IP solution. The mixed signal verification solution ensures functionality, reliability and performance. Cadence also introduced the Voltus-Fi custom power integrity solution in Shanghai the week before. Its Quantus QRC extraction solution gives up to 5X performance.
Next, the Jasper acquisition expands the Cadence development suite. Cadence also provides the FPGA-based prototyping with Palladium flow for software development.
Tan concluded that new technologies always require closer collaboration — from IP through manufacturing. Cadence is here to help designers innovate — from systems to silicon.
At the recently held Semicon West 2014, Daniel P. Tracy, senior director, Industry Research and Statistics, SEMI, presented on SEMI Materials Outlook. He estimated that semiconductor materials will see unit growth of 6 percent or more. There may be low revenue growth in a large number of segments due to the pricing pressures and change in material.
For semiconductor eequipment, he estimated ~20 percent growth this year, following two years of spending decline. It is currently estimated at ~11 percent spending growth in 2015.
Overall, the year to date estimate is positive growth vs. same period 2013, for units and materials shipments, and for equipment billings.
For equipment outlook, it is pointing to ~18 percent growth in equipment for 2014. Total equipment orders are up ~17 percent year-to-date.
For wafer fab materials outlook, the silicon area monthly shipments are at an all-time high for the moment. Lithography process chemicals saw -7 percent sales decline in 2013. The 2014 outlook is downward pressure on ASPs for some chemicals. 193nm resists are approaching $600 million. ARC has been growing 5-7 percent, respectively.
For packaging materials, the Flip Chip growth drivers are a flip chip growth of ~25 percent from 2012 to 2017 in units. There are trends toward copper pillar and micro bumps for TSV. Future flip chip growth in wireless products are driven by form factor and performance. BB and AP processors are also moving to flip chip.
There has been growth in WLP shipments. Major applications for WLP are driven by mobile products such as smartphones and tablets. It should grow at a CAGR of ~11 percent in units (2012-2017).
Solder balls were $280 million market in 2013. Shipments of lead-free solder balls continues to increase. Underfillls were $208 million in 2013. It includes underfills for flip chip and packages. The increased use of underfills for CSPs and WLPs are likely to pass the drop test in high-end mobile devices.
Wafer-level dielectrics were $94 million market in 2013. Materials and structures are likely to enhance board-level reliability performance.
Die-attach materials has over a dozen suppliers. Hitachi Chemical and Henkel account for major share of total die attach market. New players are continuing to emerge in China and Korea. Stacked-die CSP package applications have been increasing. Industry acceptance of film (flow)-over-wire (FOW) and dicing die attach film (DDF) technologies are also happening.
The SEMI/Gartner Market Symposium was held Semicon West 2014 at San Francisco, on July 7. Am grateful to Ms. Becky Tonnesen, Gartner, and Ms Agnes Cobar, SEMI, for providing me the presentations. Thanks are also due to Ms Deborah Geiger, SEMI.
Dean Freeman, research VP, Gartner, outlined the speakers:
• Sunit Rikhi, VP, Technology and Manufacturing Group, GM, Intel Custom Foundry Intel, presented on Competing in today’s Fabless Ecosystem.
• Bob Johnson, VP Research, Gartner, presented the Semiconductor Capital Spending Outlook.
• Christian Gregor Dieseldorff, director Market Research, SEMI, presented the SEMI World Fab Forecast: Analysis and Forecast for Fab Spending, Capacity and Technology.
• Sam Wang, VP Research Analyst, Gartner, presented on How Foundries will Compete in a 3D World.
• Jim Walker, VP Research, Gartner, presented on Foundry versus SATS: The Battle for 3D and Wafer Level Supremacy.
• Dr. Dan Tracy, senior director, Industry Research & Statistics, SEMI, presented on Semiconductor Materials Market Outlook.
Let’s start with Sunit Rikhi at Intel.
As a new player in the fabless eco-system, Intel focuses on:
* The value it brings to the table.
* How it delivers on platforms of capability and services.
* How it leverage the advantages of being inside the world’s leading Integrated Device Manufacturer (IDM)
* How it face the challenges of being inside the world’s leading IDM.
Intel has leadership in silicon technologies. Transistor performance per watt is the critical enabler for all. Density improvements offset wafer cost trends. Intel currently has ~3.5-year lead in introducing revolutionary transistor technologies.
In foundry capabilities and services platforms, Intel brings differentiated value on industry standard platforms. 22nm was started in 2011, while 14nm was started in 2013. 10nm will be starting in 2015. To date, 125 prototype designs have been processed.
Intel offers broad capability and services on industry standard platforms. It also has fuller array of co-optimized end-to-end services. As for the packaging technology, Intel has been building better products through
multi-component integration. Intel has also been starting high on the yield learning curve.
Regarding IDM challenges, such as high-mix-low-volume configuration, Intel has been doing configuration optimization in tooling and set-up. It has also been separating priority and planning process for customers. Intel has been providing an effective response for every challenge.
Some of Intel Custom Foundry announced customers include Achronix, Altera, Microsemi, Netronome, Panasonic and Tabula.
The mass adoption of GaN on Si technology for LED applications remains uncertain. Opinions regarding the chance of success for LED-On-Si vary widely in the LED industry from unconditional enthusiasm to unjustified skepticism. Although significant improvements have been achieved, there are still some technology hurdles (such as performance, yields, CMOS compatibility, etc.).
The differential in substrate cost itself is not enough to justify the transition to GaN on Si technology. The main driver lies in the ability to manufacture in existing, depreciated CMOS fabs in 6” or 8”. For Yole Développement, if technology hurdles are cleared, GaN-on-Si LEDs will be adopted by some LED makers, but it will not become an industry standard.
Yole is more optimistic about the adoption of GaN on Si technology for power GaN devices. Contrary to LED industry, where GaN on Sapphire technology is the main stream and presents a challenging target, GaN on Si will dominate the GaN based power electronics applications. Although the GaN based devices remain more expensive than Si based devices, the overall cost of GaN device for some applications are expected to be lower three years from now according to some manufacturers.
In 2020, GaN could reach more than 7 percent of the overall power device market and GaN on Si will capture more than 1.5 percent of the overall power substrate volume, representing more than 50 percent of the overall GaN on Si wafer volume, subjecting to the hypothesis that the 600 V devices would take off in 2014-2015.
GaN targets a $15 billion served available device market. GaN can power 4 families of devices and related applications. These are blue and green laser diodes, LEDs, power electronics and RF (see image).
Regarding GaN-on-Si LED, there will be no more than 5 percent penetration by 2020. As for GaN-on-GaN, it will be less than 2 percent. Yole considers that the leading proponents of LED-On-Si will successful and eventually adopt Si for all their manufacturing. Those include Bridgelux/Toshiba, Lattice Power, TSMC and Samsung. It expects that Silicon will capture 4.4 percent of LED manufacturing by 2020.
GaN wafer could break through the $2000 per 4” wafer barrier by 2017 or 2018, enabling limited adoption in applications that require high lumen output other small surfaces.
Thanks to the Enable450 newsletter, sent out by Malcolm Penn, CEO, Future Horizons, here is a piece on the Metro450 Conference 2014, held earlier this year in Israel.
Metro450 is an Israel-based consortium with the goal of helping the metrology companies advance in their fields. The consortium’s members include metrology and related companies, as well as academics who support these companies by performing basic research.
The conference was sponsored by the Israeli Chief Scientist Office, by Applied Materials Israel and by Intel. There were several goals for the conference: to provide an opportunity for industry leaders as well as academicians to meet and discuss the latest developments in the world of metrology, to present these advances to audiences which would normally not be privy to such information, and to learn more about the international effort in 450mm wafer technology.
Over 200 people attended this conference from Israeli companies and academia, as well as from Europe and the United States. Israeli companies included Applied Materials, Jordan Valley, Nova, KLA, Zeiss Israel, and others. Academic members included researchers from the leading Israeli universities, including the Technion, Tel-Aviv U. and Haifa U. European companies were represented by ENIAC, as well as large corporations such as ASML as well SME-based companies. The G450C consortium, based in Albany, N.Y. was also well represented at this conference.
Some of the highlights of the conference included scientific discussions of different metrology methods, and their adjunct requirements, such as improved rapid wafer movement, improved sampling methods and fast computing. Presentations also included an overview of the advances necessary to move the industry forward, optical CD metrology, x-ray metrology, and novel piezo-based wafer movement.
A panel discussed various broad industry trends, including the timeline of 450mm wafers, European programs and the Israeli programs. International speakers discussed the European technology model, risk mitigation of 450 through collaborations, 450 collaborative projects under ENIAC, 450mm wafer movement challenges and metrology challenges beyond 14nm.
This second annual Metro450 conference took place this January at the Technion, Israel.
This is the third installment on verification, now, taken up by Synopsys. Regarding the biggest verification mistakes today, Arindam Ghosh, director – Global Technical Services, Synopsys India, attributed these as:
* Spending no time on verification planning (not documenting what needs to be verified) and focusing more on running simulations or on execution.
* No or very low investment in building better verification environments (based on best/new methodologies and best practices); instead maintaining older verification environments.
* Compromising on verification completeness because of tape out pressures and time-to-market considerations.
Would you agree that many companies STILL do not know how to verify a chip?
He said that it could be true for smaller companies or start-ups, but most of the major semiconductor design engineers know about the better approaches/methodologies to verify their chips. However, they may not be investing in implementing the new methodologies for multiple reasons and may instead continue to follow the traditional flows.
One way to address these mistakes would be to set up strong methodology teams to create a better verification infrastructure for future chips. However, few companies are doing this.
Are companies realizing this and building an infrastructure that gets you business advantage? He added that some companies do realize this and are investing in building a better infrastructure (in terms of better methodology and flows) for verification.
When should good verification start?
When should good verification start — after design; as you are designing and architecting your design environment? Ghosh said that good verification starts as soon as we start designing and architecting the design. Verification leads should start discussing the verification environment components with the lead architect and also start writing the verification plan.
Are folks mistaking by looking at tools and not at the verification process itself? According to him, tools play a major role in the effectiveness of any verification process, but we still see a lot of scope in methodology improvements beyond the tools.
What all needs to get into verification planning as the ‘right’ verification path is fraught with complexities? Ghosh said that there is no single, full-proof recipe for a ‘right’ verification path. It depends on multiple factors, including whether the design is a new product or derivative, the design application etc. But yes, it is very important to do comprehensive verification planning before starting the verification process.
Synopsys is said to be building a comprehensive, unified and integrated verification environment is required for today’s revolutionary SoCs and would offer a fundamental shift forward in productivity, performance, capacity and functionality. Synopsys’ Verification Compiler provides the software capabilities, technology, methodologies and VIP required for the functional verification of advanced SoC designs in one solution.
Verification Compiler includes:
* Better capacity and compile and runtime performance.
* Next-generation static and formal technology delivering performance improvement and the capacity to analyze a complete SoC (Property checking, LP, CDC, connectivity).
* Comprehensive low power verification solution.
* Verification planning and management.
* Next-generation verification IP and a deep integration between VIP and the simulation engine, which in turn can greatly improve productivity. The constraint engine is tuned for optimal performance with its VIP library. It has integrated debug solutions for VIP so one can do protocol-level analysis and transaction-based analysis with the rest of the testbench.
* Support for industry standard verification methodologies.
* X-propagation simulation with both RTL and low power simulations.
* Common debug platform with better debug technology having new capabilities, tight integrations with simulation, emulation, testbench, transaction debug, power-aware debug , hw/sw debug, formal, VIP and coverage.
Top five recommendations for verification
What would be Synopsys’ top five recommendations for verification?
* Spend a meaningful amount of time and effort on verification planning before execution.
* Continuously invest in building a better verification infrastructure and methodologies across the company for better productivity.
* Collaborate with EDA companies to develop, evaluate and deploy new technologies and flows, which can bring more productivity to verification processes.
* Nurture fresh talent through regular on and off-the-job trainings (on flows, methodologies, tools, technology).
* Conduct regular reviews of the completed verification projects with the goal of trying to improve the verification process after every tapeout through methodology enhancements.